Sustainable Achievement of Operational Excellence
Monitoring, history analysis, reporting and process optimisation in one place.
Smart RDM collects and processes all relevant production data. The result is quick and intuitive access to information at every organizational level – from operators to managers.
Smart RDM supports the step-by-step digitalisation of the company. It enables automatic optimisation of the tasks performed and, as a result, improves production efficiency and reduces costs.
Smart RDM is a fully configurable system to the specific needs of the industries. It has interfaces to various industrial systems.
Our solution is based on a robust and scalable process database, operating in real-time.
We integrate with any production system. This gives you one-stop access to:
- process visualisation
- automatic report generation
- setting alarm rules
- manual data entry
- managing automatic data export and import
A crucial part of preparing data for analysis is to provide it with a context, e.g. an area, a machine, a piece of equipment.
Additionally, each industry has its unique standards. Proper data codification allows us to map the process and build a hierarchy of assets for monitoring and advanced analysis.
Any production process or its simulation can be shown in real-time
For security reasons, access to the views is subject to permissions. Straightforward navigation allows you to:
- easily switch between devices’ views
- view trends and process history
- monitor business history
- observe the process also on maps and graphs
Analysis and Reporting
Manufacturing companies typically resolve errors and data gaps by creating complex, unconsolidated Excel files.
To avoid this, we created a mechanism for managing data via web forms. This way, we can complete data, correct errors or enter comments. On this basis, the system automatically generates correct reports and sends them to the right recipients.
Smart RDM has a built-in mechanism for creating production schedules and tracking their execution, device rankings and alarm triggers configuration.
Build customised rankings with configurable rules for events or device importance. Enter future data to track the achievement of set business goals and forecasts.
Smart RDM can be integrated with various business reporting systems used in the enterprise. Typically, we use Tableau and Microsoft Power BI.
Based on the API of these systems, the system uses the production data and data from business systems to create reports. This approach makes reporting clear, efficient and allows for so-called data mining. Then, reports are delivered to the right people at the right time via subscription without additional access licenses.
Smart RDM creates a virtual copy of the devices and machines and then simulates their behaviour (Digital Twin).
Based on a comparison between the model and actual data, we can detect what is working incorrectly. With simulations based on user-defined operating parameters, we can improve efficiency. All processes can be visualised and monitored in real-time.
Smart RDM allows generating and handling orders created automatically based on specific events: failures, alerts or exceeding business indicators.
The user can manage events, configure alarm triggers and analyse parameters associated with an alarm. Event parameters are configurable according to the needs of a given organisation. Events are integrated with notifications sent to defined users or groups of users.
Our scalable analytics environment provides actionable insights based on data.
Our industry-specific algorithms allow precise analysis and provide feedback as visualisations, reports and device rankings for optimal decision-making. The customer can create their algorithms and use machine learning models. The module can manage the process of importing and exporting data.
Solutions for Industries
Optimisation of district heating substations. Intelligent monitoring and analysis of equipment status. Advanced failure and heat demand prediction. Support in reducing CO2 emissions and obtaining Energy Savings Certificate.
Monitoring and optimisation of the water and sewerage network, including energy consumption. Water production cost analysis. Advanced prediction of water demand and network losses. Real-time support for hydraulic model building.
Optimisation of the performance of renewable energy sources. Intelligent monitoring and analysis of assets work. Advanced failure prediction and production forecasting. Analysis of the impact of renewable energy sources on the distribution network.
Heat & Power generation
Optimisation of energy production sources. Intelligent monitoring and analysis of equipment status. Advanced failure prediction and production forecasting. Support in meeting official standards and environmental reporting.
Real-time production optimisation. Monitoring and analysis of production status. Automatic analysis of key business indicators, including OEE. Verification of production plans. Support in meeting official standards and environmental reporting.